Oil refinery requiring on-site stress relieving services

Superheat SmartWay™:
Leader in On-Site Stress Relieving Services for Heat Treatment Applications

How Superheat SmartWay™ Improves the Outcome of On-site Stress Relieving Services

Superheat SmartWay used for on-site stress relieving services

The Superheat SmartWay™ integrates remote operation technology with electrical resistance and induction equipment, combined with our digital project management and QA platform. This integration delivers the most efficient, state-of-the-art, on-site stress relieving services for heat treatment applications:

• Post Weld Heat Treatment
• Preheating
• Solution Annealing
• Post-Bake / Bake Out
• Line Thaws

Icon representing 'Reduce Costs' for on-site stress relieving services

Reduce Costs

Icon representing 'Save Time' for on-site stress relieving services

Save Time

Icon representing 'Minimize Risk' for on-site stress relieving services

Minimize Risk

Icon representing 'Improve Quality' for on-site stress relieving services

Improve Quality

The Superheat SmartWay™ Solution

Hover over an icon to download the corresponding datasheetDownload the corresponding datasheet from the list below

On-site Wireless Control & Monitoring

Off-site Remote Wireless Control & Monitoring

Superheat SmartView™: Your All-in-One Digital Hub for Project Efficiency and Quality Management

Seamlessly manage heat treatment projects, streamline documentation, and enhance communication between contractors and owners for on-site stress relieving services – all from the palm of your hand.

SmartView displaying post weld heat treatment on-site stress relieving services data
SmartCenter remotely operating on-site stress relieving services such as post weld heat treatment and preheats.
Engeineering developing on-site stress relieving services drawings.
SmartReports documenting on-site stress relieving services data

Why Use Superheat SmartView™?

SmartView used by post weld heat treatment companies to monitor on-site stress relieving services

• Setting the benchmark for on-site stress relieving services, Superheat collects, organizes, and executes all on-site heat treatment tasks using the drop-in box feature. You can leverage the document portal to the Superheat SmartCenter™ throughout your project to maximize the productivity of on-site labor.

• Turn data into knowledge so you and other contractors can make informed decisions on the critical next steps of your on-site stress relieving services. Receive real-time heat treatment status notifications for estimated heat cycle start and finish times, monitor live heat cycle charts, and more from your fingertips.

• Optimize quality throughput and control of Superheat SmartReport™ packages by downloading cycle charts, Brinells, and other supporting documentation from Superheat SmartView™, or digitally receive them in any format applicable to your system.

The Superheat SmartCenter™

Improve on-site efficiency with our patented remote operation of equipment, trusted globally as the leader in on-site stress relieving services across a wide range of heat treatment applications.

On-site stress relieving services which utilize the patented Superheat SmartCenter

Remote Operation & Management of On-site Heat Treatment Scope

 

Engeineering developing on-site stress relieving services drawings for heat treatment

Technical Engineering Heat Treatment Support

  • We equip our field staff with wrapping specification sheets that outline the most efficient post-weld heat treatment and preheat set-up configurations—ensuring compliance with your procedure while saving time and streamlining your project schedule.
  • Experience that assures quality by recycling a drawing library of 20,000+ successful heat treatment cycles.
Control room operating on-site stress relieving services

Control Room Operations

  • Eliminate idle time and minimize footprint by utilizing our patented remote operations that maximize the productivity of field staff.
  • Implementing our patented remotely operated equipment and digitally managed heat treatment services will remove unproductive labor from your job site. This will allow our field staff to focus solely on setting up and tearing down on-site heat treatment configurations.
SmartReports documenting post weld heat treatment and preheating data for on-site stress relieving services

Digital Quality Assurance

  • The integrity of your heat treatment applications is our utmost concern. Superheat’s Quality division reviews all critical records to ensure our on-site stress relieving services comply with your stringent requirements.
  • Streamline your quality control by downloading Superheat SmartReport™ quality packages directly to your files. You won’t have to wait for a contractor again. All SmartReports are encrypted and stored for lifetime retrieval.

Industry-Leading On-Site Heat Treatment Equipment

In-house manufacturing and a commitment to research & development

On-site Equipment

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As the leader in on-site stress relieving services, we continually invest in R&D to deliver the industry’s most advanced, safety-certified heat treatment equipment. We recognize the pressure to do more with less; that’s why we design and manufacture solutions that maximize efficiency while minimizing their footprint on your project.

Superheat SmartPoint™ (1) and Superheat SmartGen™ (2) preheat and post weld heat treatment consoles employ a patented remote operating process through our Superheat SmartCenter™, increasing the efficiency of on-site crews, allowing them to focus on setup and teardown activities.

Don’t put on-site teams at risk during emergency situations. Superheat SmartPoint™ (1) and Superheat SmartGen™ (2) are engineered to remotely shut down or start up on-site stress relieving services in any environment.

Less equipment to handle more scope through the utilization of the highest capacity zone control per console when compared to any competitor.

Commercial grade dedicated compliant with CLASS 1 Nuclear Program and the only on-site stress relieving services that are approved to UL# 508A/CSA #C22 No.14-10.

Superheat SmartPak™ (3) provides intelligence at the work piece such as component fault indicators, a traffic light technology system for welders, and real-time temperature monitoring, all benefitting the quality of heat treatment applications.

Minimize the risk of electric shock to personnel as the Superheat SmartCard™ (4) in conjunction with near-field technology from the Superheat SmartPak™ (3) creates safety lock-out capabilities directly at the weld location.

Within a specific scope, the Superheat SmartFurnace™ (5) is an adaptable, on-demand heat-treatment service that meets your immediate needs without incurring additional logistics costs.

Superheat has sourced magnets whose electromagnetic fields are minimally affected by standard preheat and PWHT temperatures. The integration of these magnets into the traditional flexible ceramic pad heater has created the Superheat MagneMat™ (6), eliminating the requirement for pins during the onsite stress relieving setup process entirely. The results of this advancement will have substantial cost and schedule savings to your project’s bottom line.

In need of induction heat treatment? In partnership with Miller Electric Mfg. LLC, we have leveraged our combined knowledge, data, and technology to amplify the usability, digital quality management, and field-level support of your Miller ProHeat™ 35 induction heating consoles (7). The NEW Superheat SmartLink™ seamlessly programs ProHeat™ 35 units, integrates data into your quality management system, provides access to engineered drawings and videos, and much more. To learn more about our induction services, click here.

Need a centralized project management center? The Superheat SmartShak™ (8) provides the physical and electronic components required to display Superheat SmartView™, enabling all disciplines to view real-time project data and make critical decisions collectively.