Individuals looking at PWHT services required at refinery.

Superheat SmartWrap™: Leverage Your Company’s Workforce for PWHT Services and Preheat Weld Treatment

Superheat SmartWrap™: Complete Control Over Your PWHT Services and Preheat Weld Treatment

Field technicians reviewing preheat weld treatment and PWHT services on a pipe.

Superheat SmartWrap™ provides end-to-end supervision, enabling you, the contractor, to leverage your available workforce to support PWHT services and preheat weld treatment. When in need, Superheat provides full coverage of potential labor gaps, all while you utilize our best-in-class equipment and technology. Our transparent digital quality program remotely operates equipment and oversees all areas of the QA process including engineering support and document management. This guarantees the quality of your PWHT services. Superheat SmartWrap™ is a bolt-on solution that seamlessly integrates with our full-service offering. Keeping your workforce on-site increases their productivity and provides an additional value-added service to bring to oil and gas owners.

Reduce Labor Costs

Reduce Labor Costs for PWHT services

Improve Responsiveness

Improve Readiness for PWHT services

The Superheat SmartWrap™ Process for PWHT Services and Preheat Weld Treatment

Make your workforce your biggest asset

Advantages

Field technicians reviewing PWHT services and preheat weld treatment and on a pipe.
  • As a contractor, keep your team on-site bringing added value to oil and gas owners
  • Put schedule and response over PWHT services and preheat weld treatment back in your control
  • SmartCenter™ remote equipment operation and on-site labor support services available on demand 24/7/365
  • A convenient option when your team is available to integrate with our full service SmartWay™ approach
  • Increase productivity while reducing costs

Proven PWHT Services and Preheat Weld Treatment Solution

Field technicians discussing PWHT services preheat weld treatment on a pipe.

Superheat End-to-End Leadership

  • Proven knowledge transfer of effective PWHT services and preheat weld treatment set-up configurations and tear down activities
  • Constant on the job coaching
  • A premier heat treatment experience that sets the industry standard
Superheat SmartCenter panel operator monitoring PWHT services and preheat weld treatment.

Leverage Your Staff With Our Innovative Technology

  • Utilize a transparent digital quality program which remotely controls all equipment operations
  • Adopt our patented QA process including engineering support and document management
  • Harness our best-in-class equipment
Field Technicians utilizing SmartView to view PWHT services and preheat weld treatment on mobile device.

On-site Supervision & Labor Support

  • Experienced project managers guide you every step of the way through your PWHT services and preheat weld treatment scope
  • Full coverage of potential labor gaps by pulling from Superheat’s stand-by Field Technicians

Superheat SmartView™: Project and Quality Management Platform for PWHT Services and Additional Applications

Project efficiency, quality documentation, and communication hub for all contractors and owners

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Superheat SmartView displaying information related to pwht services and preheat weld treatment
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SmartCenter operators remotely controlling pwht services and preheat weld treatment.
Engineered drawings for pwht services and preheat weld treatment.
SmartReport’s documenting pwht services and preheat weld treatment quality

Why Use Superheat SmartView™:

SmartView displaying PWHT services and preheat weld heat treatment data

• Superheat collects, organizes, distributes, and executes all PWHT services and preheat weld treatment by utilizing the Drop-In Box Feature. You can leverage the document portal to the Superheat SmartCenter™ throughout the duration of your PWHT services to maximize productivity of on-site labor.

• Turn data into knowledge so you and other contractors can make informed decisions on the critical next steps of your PWHT services and preheat weld treatment scope. Receive real-time project status notifications for estimated heat cycle start and finish times, monitor live heat cycle charts, and more from the palm of your hand.

• Optimize quality throughput and control of Superheat SmartReports™ Quality packages by downloading cycle charts, Brinells, and other supporting documentation from Superheat SmartView™, or digitally receive them in any format applicable to your system.

The Superheat SmartCenter™

Maximize on-site labor productivity through the utilization of our patented remote PWHT services and preheat weld treatment technology

Control room operating PWHT services and preheat weld heat treatment.
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Remote Operation & Management of PWHT Services and Preheat Scope

Engineered drawings of PWHT services and preheat weld treatment.

Technical Engineering Heat Treatment Support

  • Save time and cut your project schedule by presenting our field staff Wrapping Specification Sheets that dictate the most efficient PWHT services and preheat weld treatment set up and tear down configurations in compliance with your procedure.
  • Experience that assures quality by recycling a drawing library of 20,000+ proven successful PWHT services.
Control room operating preheat weld treatment and PWHT services

Control Room Operations

  • Eliminate idle time and minimize footprint by utilizing our patented remote operations that maximizes the productivity of field staff.
  • Remove unproductive labor from your job site through the implementation of our remotely operated equipment and digitally managed heat treatment services. This allows our field staff to focus solely on the set up and tear down of PWHT services and preheat configurations.
Download from SmartView PWHT services and preheat weld treatment SmartReports packages.

Digital Quality Assurance

  • The integrity of your heat treatment is our utmost concern. Superheat’s Quality Division reviews all critical records to ensure our PWHT services are compliant with your stringent requirements.
  • Streamline your quality control by downloading Superheat SmartReport™ Quality packages directly to your files, never waiting on a contractor again. All SmartReport™’s are encrypted and stored for lifetime retrieval.

Best-in-Class On-Site Preheat and Post Weld Heat Treatment Equipment

In-house manufacturing and a commitment to research & development

On-site Equipment

Superheat SmartFurnace used for pwht services Superheat SmartGen used for powering your pwht services and preheat weld treatment Superheat SmartPoint used for pwht services and preheat weld treatment Superheat SmartShak used to monitor your pwht services and preheat weld treatment Superheat SmartPak and SmartCard displaying PWHT services information. Superheat SmartPak and SmartCard displaying PWHT services information.
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Continual investment in R&D ensures our PWHT services use the most advanced equipment with the highest safety certifications in the industry. We understand you’re pressured to do more with less, thus it is our commitment to design and manufacture equipment that maximizes output while minimizing the footprint on your project.

Superheat SmartPoint™ (5) and Superheat SmartGen™ (5.2) preheat and post weld heat treatment consoles employ a patented remote operating process through our Superheat SmartCenter™ (2), increasing the efficiency of on-site crews, allowing them to focus on setup and teardown activities.

Don’t put on-site teams at risk during emergency situations. Superheat SmartPoint™ (5) and Superheat SmartGen™ (5.2) are engineered to remotely shut down or start-up in any environment.

Less equipment to handle more scope through the utilization of the highest capacity zone control per console when compared to any competitor.

Commercial grade dedicated compliant with CLASS 1 Nuclear Program and the only PWHT service approved to UL# 508A/CSA #C22 No.14-10.

Superheat SmartPak™ (3) provides intelligence at the workpiece, such as component fault indicators, a traffic light technology system for welders, and real-time temperature monitoring, all benefitting the quality of PWHT services and preheat weld treatment.

Minimize the risk of electric shock to personnel as the Superheat SmartCard™ (4) in conjunction with near-field technology from the Superheat SmartPak™ (3) creates safety lock-out capabilities directly at the weld location.

For specific scope, the Superheat SmartFurnace™ (5.1) is adaptable and on-demand for PWHT services that can meet your immediate needs without wasting money on added logistics.

Need a centralized project management center? The Superheat SmartShak™ (6) offers the physical electronic components necessary to display Superheat SmartView™ (1) so all disciplines can collectively view real-time project data and make critical decisions.