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The Superheat MagneMat™:
Reinventing The Traditional Flexible Ceramic Pad Heater

Save Time Icon
0 lost time to pin mapping and installation, pin removal, & NDT inspection at each pin location
Improve Quality Icon
Industry leading heat distribution control per zone
Minimize Risk Icon
Seamless transition from bakeout to pre-heat
Reduce Costs Icon
Reduce costs with 70% reduction of time associated to set up & tear down

The Superheat MagneMat™: Forever Changing The Installation Methods Of Heater Configurations

Superheat MagneMat Application

Over the course of several years, Superheat has invested significant research and development into magnet technology that will forever change the design and installation methods of flexible ceramic heating pads on large vessels and big bore piping. Where others have failed, Superheat has put a priority on procurement research and testing of magnets. We have sourced magnets in which their electromagnetic field are minimally affected by standard Preheat and PWHT temperature parameters. The integration of these magnets into the traditional heater has created the new Superheat MagneMat™ which eliminates the requirement for pins during the heater setup process entirely. The results of this advancement has substantial cost and schedule savings to end users.

Superheat MagneMat™ On-site Applications

Superheat MagneMats being placed

Weld Overlay & Large Vessel PWHT

Superheat MagneMats being placed for a seam weld

Seam Weld Bakeouts

Superheat MagneMats in place

Substantial Pre-heat Applications

Integrate MagneMat™'s With the Overall Superheat SmartWay™ Solution

Superheat MagneMats on a large vessel

Resting on laurels and using traditional equipment and procedures are commonplace among heat treatment contractors. Operating expenses associated with research and development coupled with a reluctance towards change generally reduces the time and money spent on innovation. As a result of poor third party service offerings, facility owners are generally subjected to inherited liability.

Superheat understands the impact and fallout the pinning of heaters has on total project schedule, and thus cost, which stretch far beyond the heat treatment contractor as pre-vessel mapping, installation, and removal of pins requires pre/post grinding, NDE (nondestructive testing), and extensive quality management measures.

The integration of magnets into the traditional heater has created the new Superheat MagneMat™ eliminating the requirement for pins during the heater setup process entirely. Just another value added tool within our overall SmartWay™ Solution.

Don’t believe us? Click the button to read what one of our clients had to say about the use of MagneMat™’s on a recent coke drum repair.