Oil refinery requiring post weld heat treatment services

Superheat SmartWay™:
Post Weld Heat Treatment Services and Preheat Solutions

The Smarter Way To Do Post Weld Heat Treatment Services and Preheat Applications

A Superheat heat treatment technician performing post weld heat treatment services.

The Superheat SmartWay™ integrates remote operation technology and equipment advancements with digital project management and QA platforms. Producing the most efficient, state-of-the-art, on-site post weld heat treatment services, and also providing a range of additional heat treatment applications:
• Preheating
• Solution Annealing
• Post-Bake / Bake Out
• Line Thaws

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The Superheat SmartWay™: Preheat and Post Weld Heat Treatment Services

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SmartView displaying post weld heat treatment services data.

On-site Wireless Control & Monitoring

Off-site Remote Wireless Control & Monitoring

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Engeineering developing post weld heat treatment services drawings.
SmartCenter remotely operating post weld heat treatment services and preheats.
SmartReports documenting post weld heat treatment services and preheating data

Datasheet Download Links

Superheat SmartView™: Project and Quality Management Platform for Post Weld Heat Treatment Services and Additional Applications

Project efficiency, quality documentation, and communication hub for all contractors and owners.

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SmartView displaying post weld heat treatment services data.
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SmartCenter remotely operating post weld heat treatment services and preheats.
Engeineering developing post weld heat treatment services drawings.
SmartReports documenting post weld heat treatment services and preheating data

Why Use Superheat SmartView™:

SmartView displaying post weld heat treatment services and preheat data

• Superheat collects, organizes, distributes, and executes all post weld heat treatment services and preheat tasks through the utilization of the Drop-In Box Feature. You can leverage the document portal to the Superheat SmartCenter™ throughout the duration of your project to maximize productivity of on-site labor.

• Turn data into knowledge so you and other contractors can make informed decisions on the critical next steps of your post weld heat treatment services and preheat tasks. Receive real-time project status notifications for estimated heat cycle start and finish times, monitor live heat cycle charts, and more from the palm of your hand.

• Optimize quality throughput and control of Superheat SmartReports™ quality packages by downloading cycle charts, Brinells, and other supporting documentation from Superheat SmartView™, or digitally receive them in any format applicable to your system.

The Superheat SmartCenter™

Maximize on-site labor productivity through the utilization of our patented remote post weld heat treatment services and preheat technology.

Control room operating post weld heat treatment services
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Remote Operation & Management of Post Weld Heat Treatment Services and Preheat Scope

 

Engeineering developing post weld heat treatment services drawings.

Technical Engineering Heat Treatment Support

  • Save time and cut your project schedule by presenting our field staff Wrapping Specification Sheets that dictate the most efficient post weld heat treatment services and preheat set up and tear down configurations in compliance with your procedure.
  • Experience that assures quality by recycling a drawing library of 20,000+ proven successful preheat and post weld heat treatment services.
Control room operating post weld heat treatment services

Control Room Operations

  • Eliminate idle time and minimize footprint by utilizing our patented remote operations that maximizes the productivity of field staff.
  • Remove unproductive labor from your job site through the implementation of our remotely operated equipment and digitally managed heat treatment services. This allows our field staff to focus solely on the set up and tear down of post weld heat treatment services and preheat configurations.
SmartReports documenting post weld heat treatment services and preheating data

Digital Quality Assurance

  • The integrity of your heat treatment is our utmost concern. Superheat’s Quality Division reviews all critical records to ensure our post weld heat treatment services are compliant with your stringent requirements.
  • Streamline your quality control by downloading Superheat SmartReport™ Quality packages directly to your files, never waiting on a contractor again. All SmartReport™’s are encrypted and stored for lifetime retrieval.

Best-in-Class On-Site Preheat and Post Weld Heat Treatment Equipment

In-house manufacturing and a commitment to research & development

On-site Equipment

Superheat SmartFurnace used for post weld heat treatment services Superheat SmartGen used for post weld heat treatment services Superheat SmartPoint used for used for post weld heat treatment services Superheat SmartShak used for post weld heat treatment services Superheat SmartPak and SmartCard used for post weld heat treatment services Superheat SmartPak and SmartCard used for post weld heat treatment services
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Continual investment in R&D ensures our post weld heat treatment services use the most advanced equipment with the highest safety certifications in the industry. We understand you’re pressured to do more with less, thus it is our commitment to design and manufacture equipment that maximizes output while minimizing the footprint on your project.

Superheat SmartPoint™ (5) and Superheat SmartGen™ (6) preheat and post weld heat treatment consoles employ a patented remote operating process through our Superheat SmartCenter™ (2), increasing the efficiency of on-site crews, allowing them to focus on setup and teardown activities.

Don’t put on-site teams at risk during emergency situations. Superheat SmartPoint™ (5) and Superheat SmartGen™ (6) are engineered to remotely shut down or start up in any environment.

Less equipment to handle more scope through the utilization of the highest capacity zone control per console when compared to any competitor.

Commercial grade dedicated compliant with CLASS 1 Nuclear Program and the only post weld heat treatment services that are approved to UL# 508A/CSA #C22 No.14-10.

Superheat SmartPak™ (3) provides intelligence at the work piece such as component fault indicators, a traffic light technology system for welders, and real-time temperature monitoring, all benefitting the quality of preheat and post weld heat treatment services.

Minimize the risk of electric shock to personnel as the Superheat SmartCard™ (4) in conjunction with near-field technology from the Superheat SmartPak™ (3) creates safety lock-out capabilities directly at the weld location.

For specific scope, the Superheat SmartFurnace™ (8) is an adaptable and on-demand post weld heat treatment service that can meet your immediate needs without wasting money on added logistics.

In need of induction heat treatment? In partnership with Miller Electric Mfg. LLC, we have leveraged our combined knowledge, data, and technology to amplify the usability, digital quality management, and field-level support of your rented Miller ProHeat™ 35 induction heating consoles (7). The NEW Superheat SmartLink™ seamlessly programs ProHeat™ 35 units, integrates data into your quality management system, provides access to engineered drawings and videos, and much more. To learn more about our induction services, click here.

Need a centralized project management center? The Superheat SmartShak™ (9) offers the physical electronic components necessary to display Superheat SmartView™ (1) so all disciplines can collectively view real-time project data and make critical decisions.